Plastic Tube Manufacturers UK & Tubing Extrusion Specialists

As a UK custom plastic tube extrusion, flexible PVC extrusion, and Nylon extrusion manufacturer, we specialise in both high-volume and low-volume, high-quality product manufacturing for a wide range of hose and tube solutions.

These are suitable for use in numerous industries & applications, from pharmaceutical & beverage production to the hydraulic and pneumatic industry, and we offer competitive prices.

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Pipe coming out

Rollers pull the tube through the entire process and cut it into the required lengths.

Tubing coil

As the tube runs off, operators inspect it for potential defects and coil it onto reels for packing.

Measurement

Finally, each reel is measured to ensure the tube meets the required inner and outer diameters.

Hopper

The extrusion process begins by feeding pellets of PVC compound into the hopper and heating them until they reach a melted state.

Compressor

The PVC compound is forced through a die that defines the tube's shape and thickness.

PVC cooling

The extruded tube is rapidly cooled in a bath of chilled water.

The cool water temperature helps to improve clarity.

Tubing output

Reinforced polyester twine is now added before the tube is encapsulated again with a protective outer coating.

Our Custom Plastic Extrusion Process

As plastic tube manufacturers in the UK, based in Ashby-de-la-Zouch, Leicestershire, we extrude PVC, nylon and polyurethane tube to a wide range of wall thicknesses, in both high-volume and low-volume runs.

As a result, we can extrude hose and tube to a wide range of wall thicknesses. With years of experience, we continue to invest in new technology to meet our customers' ever-changing demands.

Our research and development programme continues to deliver innovative solutions to problems and meet the evolving standards of the extrusion industry.

View our hose products, or use our bespoke extrusion page and share your specifications so we can manufacture and supply.

Request a Quote

Tell us the material, size and quantity you need, and we’ll reply within 48 working hours.

Our Hose and Tube Products...

Air 60 Air Hose

Brewery Hose

Curtainsider Lorry Pelmet Sections

Diesel Fuel Hose

Fluted Water Hose

Keder Cord

Low-Density Polythene Tube

Nylon Recoil Air Hose

Nylon Spiral Cut Hose Guard

Nylon Tube

PVC Tube

Reinforced PVC Tube

Polyurethane Tube

Triflex 2000 Water Hose

Tube Forming

Meet Our Management Team

The dedicated management team that is behind us.

Bryan Cowan

Chief Executive Officer

Bryan leads Abbey Extrusions as CEO. He is based in Leicestershire and is active in the UK plastics industry through the Plastic Industry Golf Society.

Doug Turner

Director

Doug joined Abbey Extrusions in 1986 and has been with the company ever since. He became a director in 2010, bringing more than three decades of hands-on experience in the business.

Martin Bird

Director

Martin studied engineering at Coalville Technical College and joined Abbey Extrusions in 1986 as a machine operator. He progressed through Shift Quality Manager and Dispatch Manager roles, and returned to the company in 1993. He was appointed Financial Director in 2007, having qualified in accountancy.

Richard Millington

Director

Richard began his career in the plastics industry in 1984 and joined Abbey Extrusions in 1986 as a machine operator. He progressed to Shift Manager and Production Manager, and became works director in 2007. His responsibilities cover production, quality systems, purchasing and personnel.

Rolls of tube produced
500,000m+

Projects supplied
3,000+

Employees
35

Reoccuring Customers
1,100

What is Thermoplastic tube extrusion?

Thermoplastic tube extrusion can quickly, simply, and easily produce large volumes of tubing and profile products to precise dimensions and tolerances.

This is achieved by using thermoplastic compounded material – usually in the form of pellets – and applying heat, friction and pressure in an extrusion machine.

Once heated to melt, they are then forced through a dedicated die and formers housed within the extruder

machine, this will define their properties, shape, finish and size.

Once the extruded tube, or indeed profile section, has been forced through the die under pressure, its final finished shape is now pretty much defined.

The essential cooling process, executed in strictly dedicated phases, occurs along the entire length of the extrusion cooling bath. This part of the process now plays a crucial role in providing and confirming the exact size and aesthetic finish that complements the overall product quality.

Our reinforced hose, such as our APR range, which is produced with a three-layer, heat and chemically bonded construction with polyester yarn that is woven into the structure between two layers of PVC to provide the vital strength and durability that allows this hose to be used in conjunction with pneumatics systems and also under a very slight vacuum.

What is the purpose of tube extrusion?

The purpose of thermoplastic tubing extrusion is to utilise compounded plastic pelletised material.

This is implemented by forcing and squeezing the heated and melted material through a range of dies and formers to achieve the necessary desired shape and finish.

What industries are plastic tubes ideally designed for?

Plastic hose and tube are key in many industries, including pharmaceuticals, food, beverage, pneumatics, agriculture, construction, hydraulics, automotive, and aerospace to name just a few.

Are extruded hose safe for the food and beverage industries?

Yes, and this is all determined by the type and grade of the compounded PVC materials that are used in the extrusion process.

In this instance we will use different specialist types of materials that do not leach any toxic chemicals after production construction that emit any nasty taste, odours, or be environmentally or medically unsafe to pass liquids, powders, granules or gases through them.

All these types of tubes are tested and comply with stringent UK Health and Safety Regulations, and are classed as food and drink safe to use.

The range of hose and tube include: Brewery Hose, Water Hoses, Air Hose, as well as Reinforced PVC Tubing, Clear Flexible PVC Tube, to name a few.

What are typical materials that are extruded?

Typical plastic materials that we use in our extrusion process can include:

Polycarbonate

Rigid PVC

Polyethene (PE)

Polypropylene

Polyurethane

Polyvinyl chloride (PVC)

Nylon and Polyamides of different grades

Fitting Compatibility and Pull Force Check

Ensure your pneumatic or hydraulic connections meet Abbey Extrusions safety standards.

Tubing Outer Diameter (mm) 10mm

Fitting Type

Push-fit

Compression

Max System Pressure (Bar) 8 Bar

Expected Pull Force (Newtons) 150N

COMPATIBLE

Indicative guidance only. Confirm fitting and tube suitability with our technical team before specifying.

Safety Factor

1.4x

Load Tolerance

PASS

Tube and Hose Specifications at a Glance

A quick guide to our main materials. Sizes and ratings depend on the product, so check the product page or ask us if you need something outside these ranges.

Material	General characteristics	Inside diameter	Outside diameter	Wall thickness*	Working pressure**	Temperature range	Product page
PVC tube	Flexible, general purpose	3–50 mm (up to 75 mm ID on request)	6–62 mm	1.5–6 mm	Up to 30 PSI	−20°C to 55°C (occasional use to 65°C)	View PVC tube
Reinforced PVC tube	Braided, for higher-pressure use	3–50 mm	8–63 mm	2.5–6.5 mm	40–330 PSI, by size	Not stated on product page	View reinforced PVC
Nylon tube	Stronger and more rigid, good chemical resistance	2.5–20 mm (metric)	4–25 mm (metric); 1/8″–1″ (imperial)	0.75–2.5 mm	164–450 PSI metric; 205–725 PSI imperial, by size	Flexible: to 70°C continuous. Semi-rigid: to 110°C. Minimum −40°C.	View nylon tube
Polyurethane tube	Very flexible, abrasion resistant	2.5–9 mm	4–12 mm	0.75–1.5 mm	100–185 PSI, by size	55°C continuous, occasional use to 85°C.	View polyurethane tube
Low-density polythene tube	Chemical resistant, economical	2.5–10 mm (metric)	4–12 mm (metric); 3/16″–5/8″ (imperial)	0.75–1 mm	70–225 PSI metric; 100–270 PSI imperial, by size	Up to 55°C; flexibility reduces when cold	View polythene tube

*Where a product page does not state wall thickness, it is calculated as (OD − ID) ÷ 2. **Working pressure is based on short-term burst pressure at 20°C with a 4:1 safety factor, and reduces at higher temperatures. Ranges summarise the standard sizes listed on each product page, and full size tables are there. Bespoke sizes and tolerances are available on request: see our bespoke extrusion and tube forming pages. See our chemical resistance chart for material compatibility.

How to Order

From first enquiry to delivery, this is how it works.

Send your specificationTell us the material, size, quantity and application via our contact page. Drawings or samples help.
Get a quoteWe confirm what we can make and send you a quote.
Samples and approvalIf you need samples before production, mention it in your enquiry.
Production and deliverySupplied on coils or cut to length.

Supplied asCoils or cut lengths

DeliveryUK / Worldwide

Request a quote Use the pricing calculator

Accreditations and Customers

Accreditations

ISO 9001 certificate, BSI 031Q06

Who we supply

Customers in pharmaceutical, beverage (brewery hose), hydraulic and pneumatic (air hose) applications. Learn more about us.

Our Numbers, Explained

Tube produced500,000m+ / month

Projects supplied3,000+ over 12 years

Repeat customers1,100+

Leading UK Hose and Tube Extrusion Specialists

At Abbey Extrusions, we have extruded custom plastic tube and hose in the UK since 1985. We work in PVC, nylon and polyurethane, and make tube and hose to your specification for a wide range of industries.

Whether you are looking for high-volume production or specialised, low-volume runs, we manufacture in the UK. Our customers include pharmaceutical, beverage, hydraulic and pneumatic applications. You can find out more about the company on our about us page.

Precision Engineering and Tolerances

In industrial applications, small variations in size can affect how a tube fits and performs. We can extrude to your specified bore diameter and wall thickness, so the tube suits the fittings and system you are using.

Tell us the tolerances your application needs and we will confirm what we can achieve for the material and size you have chosen.

Material Selection and Durability

Choosing the correct material grade is essential to ensure your products can withstand their intended environment. Our technical team can help you identify a material with the tensile strength and chemical resistance your application needs.

We also consider the shore hardness you need and the operating temperature range. Our full range of products covers PVC, nylon and polyurethane tube and hose.

Technical Capabilities at a Glance

We extrude tube and hose to your specification, supplied on coils or cut to length, and offer tube forming.

Large Scale Manufacturing

We offer bespoke tube forming services for tube that needs a specific shape or configuration.

We supply both low-volume and high-volume runs.

Quality Assurance

We hold ISO 9001 certification. Tell us the standards, tolerances and documentation your application requires, and we will confirm what we can supply.

Please include these requirements in your enquiry so we can quote accurately.

Regulatory Compliance and Safety

Suitability and compliance depend on the product and the material. Not every product we make is suitable for every application.

If your application involves food or drink contact, or another regulated use, tell us at enquiry stage. We will confirm which grades are suitable and what documentation we can provide.

Technical Support

If you require guidance on specific chemical resistance or performance ratings, our technical team can advise you on your project.

Industry Focused Solutions

We supply a range of industries, from hose for the beverage sector to tube for pneumatic and hydraulic systems. We can make to your requirements, whether you need high-volume supply or a bespoke custom profile.

To get a price, request a quote with your specification, quantities and application, or call 01530 416 177.

Frequently Asked Questions

What determines the right material grade for my application

The right material grade is determined by the specific chemicals, pressure levels, and environmental temperatures your tube will encounter. Our team assesses these factors to recommend polymers that offer the best balance of flexibility and durability for your needs.

Can you match custom bore and wall thickness requirements

Yes, we can adjust bore diameter and wall thickness to your specification. Tell us the tolerance you need and we will confirm whether we can meet it.

How do you measure shore hardness for flexible tubing

Shore hardness is the standard measure of how hard or flexible a plastic is, usually on the A or D scale. Tell us the hardness you need and we will recommend suitable material grades.

Are your products suitable for high pressure environments

Reinforced tube is available for higher-pressure applications. The right product depends on working pressure, temperature and the fittings used, so send us those details and we will recommend a suitable option.

Need a tube or hose made to your specification?

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Can't find the right tube to meet your unique requirements?

We have decades of experience creating custom tube solutions for a wide range of industries, from the pharmaceutical industry to the aeronautics sector, so please get in touch today if we can help with your specific requirements.

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